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PVC multi-layer pipe line ( three layers pipe line )

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PVC multi-layer pipe line ( three layers)1. Screw loader unit 2. SJSZ51/105 Conical Double Screw Extruder3. SJSZ51/105 Conical Double Screw Extruder4. SJ 30/25 Co-extruder 5. pipe diameters 1/2inch ,1’’,2’ 6. 6m vacuum cooling tank 7. Hauling off unit 8. Non-dust cutter

9. Stacker

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PVC multi-layer pipe line ( three layers)1.Screw loader unit 2.SJSZ65/132 CONICAL TWIN SCREW EXTRUDER WITH servo motor 3. SJSZ51/105 Conical Double Screw Extruder4.SJ 30/25 Co-extruder 5.pipe diameters 3’’,4’’,5’’,6’’,8’’6. 6m vacuum cooling tank 7 .three caterpillar Hauling off unit 8. planetary cutter

9. Stacker

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PVC multi-layer pipe line ( three layers)1.Screw loader unit 2.SJSZ80/156 CONICAL TWIN SCREW EXTRUDER WITH servo motor 3.SJSZ65/132 Conical Double Screw Extruder4.SJ 30/25 Co-extruder 5.pipe diameters 10’’,12’’,14’’,16’’6.6m vacuum cooling tank 7.four caterpillar Hauling off unit 8.planetary cutter

9.Stacker

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3 layers the outside& inner layer are same material of pvc and  the middle layer is  high filler pvc & recycling pvc , make two making line 
SWP 630 PVC pipe crusher max diameter 400mm ,thickness below 20mm .with knife material Cr12MOV.
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500/1000 HOT AND COLD MIXER WITH 75KW INVERTER
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600 PVC pulvertizer WITH 55KW MOTOR
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20HP WIND COOLING CHILLER WITH PANASONIC COMPRESSOR  
SGK250 Full Automatic Belling Machine with U type mould
FOB qingdao USD
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SHR500/1000 hot and cold mixer
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High speed mixer: shr500 / 1000Material and composition of pot body: 1Cr18Ni9Ti stainless steel, with extremely smooth and hard inner surface, which is characterized by wear resistance, corrosion resistance and not easy to stick.Pot cover material: cast aluminumTotal volume: 500 / 1000L

Number of mixed slurry: 3

Mixing slurry material: 3cr13ni9ti

Heating mode: electric heating and self grinding heating

Cooling mode: water cooling

Temperature control mode: electronic automatic temperature control

1 motor: Power: 75kW, equipped with Senlan or other brand frequency converter

(the frequency converter controls the motor, with small starting current and more than 30% power saving.)

Cooling motor: 15 kw

Mixing time: 6-10min

Material of discharge body: cast aluminum

Unloading mode: pneumatic unloading

Each feeding amount is 180-230kg/pot
Production capacity 720-920kg/h
Motor power 75KW (Kejie motor)

 

600 PVC pulvertizer     www.cuishimachine.com   www.cuishiextruder.com

qingdao cuishi plastic machinery co.,ltd

First, the use       

Our factory absorbs advanced technology to develop a series of mills for low to medium hardness plastics, especially for the processing of milling column thermoplastic PVC/PE plastic recycling grinding. The practice of the plastic products professional factory proves that the grinding powder is processed 20%-30% in the father-in-law return visit, and the chemical and physical properties of the products remain unchanged. Therefore, it is the best equipment for plastic products factories to reduce costs and reduce costs to solve the accumulation of waste products.

Second, the name model and working principle

The machine is a new type of plastic mill, its structural properties using WDJ, SMP and ACM three kinds of milling characteristics, so named WSM type. Its appearance is similar to WDJ, the door cover can be opened, easy to inspect and service maintenance, there is a screen. The feng shui double cooling using SMP can directly cool the material, blade and tooth plate, and the machine is cooled by strong wind to significantly reduce the temperature in the machine, which is conducive to the grinding of heat-sensitive clinker. In the high-speed rotating air flow of the cutterhead, the material is thrown to the tooth plate due to the action of the centrifuge, and the friction between the blade and the tooth plate is crushed. The subdivided particles are discharged with the air flow, and the coarse particles close to the tooth plate are continued to be crushed until they are fine particles due to the obstruction of the baffle and are discharged with the wind, which is similar to the internal grading device of the ACM mill。

Whether the feeding can be uniformly continuous is an important aspect that affects the efficacy of the mill, due to the different shapes of the material, the particle size is different, so the machine adopts the extractive feeding device, which adjusts the feed volume by the inlet, and the damper cover adjusts the air intake to control the speed, avoiding the problem that the feeding amount is difficult to control in the mechanical feeding device.

The low temperature is the main advantage of the machine

1、 According to the heat work equivalent: after doing work per hour into 860 kcal heat, this machine is external exhaust, the air volume is large, by the import and export of the wind temperature difference on behalf of most of the heat, a small part of the heat is solved by water cooling. Requirements: The inlet temperature of the cooling water is not more than 25, the outlet water temperature is not more than 50, and the cooling water flow is appropriately increased in summer to reduce the temperature。

2、 Third, the main technical parameters

3、  Number of cutterheads: 1 piece, outer diameter 600mm

4、  tooth plate: 1 pay (high-quality steel carburizing quenching, hardness hr60)

5、 Blade: 30 pieces (high-quality steel carburizing and quenching, hardness hr60)

6、  Spindle speed; 3000r/min

7、 Motor power: 55kw

8、 Induced draft fan model: YI32S1 power: 7.5kw

9、 Shutdown fan power: 0.75kw

10、 vibrating screen motor power: 0.25kw

11、 Output: pvc20-80 mesh output 150-360kg/h

12、 Weight: 1200kg

4. Safety precautions

Familiar with the contents of this manual and the role of each electrical button, the direction of rotation of the main unit must conform to the direction of the arrow on the belt housing.

2. Before starting the machine, the fan should be started (pay attention to steering), and after the operation is normal, the starting host reaches the normal speed and begins to add materials.

3, the beginning of production, the feeding port valve to open to small, as long as the material can come out, and then slowly open the inverter, so that the material into the machine, the load of the machine is generally about 90% of the main motor current.

4. The material selection requirements, the maximum diameter of the granules shall not exceed 15mm, and avoid the mistake of metal, stones, etc. into the machine, so as not to aggravate the wear and damage to the blade and tooth plate.

5. If there is an abnormal sound response during operation, the shutdown will be stopped immediately, and the door cover will be opened for inspection and troubleshooting before production can continue.

5. Maintenance

1. Every week, you need to open the door cover, check the blade tightening nut, and whether the cover nut is loose, if necessary.

2, lubrication: bearing grease, the first replacement cycle is used for 100 hours, the second time is 1000 hours, and then every 1000 hours

3. The fan and the pipe check its pieces and the inner wall of the pipe every month to remove the dust of its compaction.

4. After the blade has been used for a considerable period of time, when the force surface is ground into a large rounded angle, the blade splint can be removed to turn the blade 180, which can be used after tightening.

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Parameters and configuration table of chiller

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PARAMETER

CONFIGURATION                        MODEL

 

SYF-20

Refrigerating capacity  

Kw 50Hz/60Hz

59.8

71.8

Power supply and electrical components  

(Schneider, France)

380v 50HZ

Refrigerant 

(Eastern Mountain)

Name

R22

 The control mode

Internalbalance expansion valve(Hongsen)

The compressor

(Panasonic)

Type

Closed vortex type(10HP*2 sets)

Power(Kw)       

18.12

 

 

          The condenser

(Shunyike)

 

Type

High efficiency copper clad aluminum fins +low noise external rotor fan

Fan power and quantity

0.6Kw*2 sets(Juwei)

Cooling air volume(m³/h)

13600(Model 600)

 

 

The evaporator  

(Shunyike)

Type

Water tank coil type

 

Frozen water volume(m³/h)

12.94

15.53

Tank capacity(L)

350(Stainless steel, external insulation)

 

 

 

Water pump (Taiwan Yuanli)

Power(Kw)

1.5

Lift(m)

18

Flow rate(m³)

21.6

Pipe diameter interface

DN50

 

Security and protectio

Compressor overheat protection, overcurrent protection, high and low pressure protection,overtemperature protection, phase sequence/phase protection, exhaust overheat protection.

 

Mechanical dimensions  

(Surface spray)

Long(mm)

2100

Width(mm)

1000

High(mm)

1600

Input total power

KW

20

Mechanical weight

KG

750

Note:1.The refrigerating capacity is based on:freezing water inlet and outlet water temperature 7℃/12℃,cooling inlet and outlet wind temperature 30℃/35℃.

2.Scope of work:frozen water temperature range: 5℃to35℃;Freezing water inlet and outlet temperature difference: 3℃to8℃,The ambient temperature is not higher than 35℃.       

Reserves the right to change the above parameters or dimensions without notice.

SGK250 Full Automatic Belling Machine 

Electric system:PLC:Siemens

               contactor:Schneider/delta

               relay:Schneider/delta

              proximity: Autonics

              temperature controller:Omron /delta

cylinder and pneumatic components:EMC or other brand

hydraulic cyliner:EMC or other brand

hydraulic motor power:1.5KW

heating position quantity:1

heating tubes:7pcs

socketing form:R and U ( price only including U type mould )

colling mothed:water cooling

pipe range:Φ50-Φ250mm

central height:about 1m

touch screen: Siemens (with chinese and english language

suitable pipe length:4-6m

outer dimension:about 6000mmX2000mmX1750mm

total power:14KW          heating power:10KW

max air pressure:0.4 Mpa

water pressure:0.2-0.3 Mpa

hydraulic oil:46# wear resistance hydraulic oil

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