PVC Pipe Production Machines
General description:
1、Product size: OD: 110mm-400mm
2、Main Material：PVC powder, Caco3 and chemical additives
3、Cooling water temperature: 10-15℃, Air pressure: > 0.6Mpa
4、Electric power supply: 380V 50HZ 3phase, voltage and frequency according to customer’s request
5、Production flow:
6. Production occupied area: see layout drawings
7. Voltage and frequency: according to customer’s local electric power source.
No. 2 PVC pipe production line 110mm-400mm
A. Necessary Machines for PVC Pipe Extrusion Line
- 1 set of Double-Screw Extruder – SJSZ80/156
- 1 set of autoloader Type ZJF-300
- 1 set of Moulds
- 1 set of Vacuum calibration and cooling tank
- 1 set of Water cooling tank
- 1 set of Automatic spray printer
- 1 set of Four pedrails haul off machine
- 1 set of Automatic planetary cutting machine
B． Detail Technical Parameters of Each Above machines
1.screw loader feeder
2. Conical twin screw Extruder SJSZ80/156
3. Mould for PVC pipe
| Item | Description | Remarks |
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﹡ special designed pre-cooling parts can make sure smooth and shiny pipe surface |
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| 1 | OD |
110, 160, 200, 250, 315,355,400mm |
| 2 | Material of the mould body | Steel 45#(superior mold steel) harden treated |
| 3 | Material of the inner parts in mould | 40Cr(superior mold steel) harden treated |
| 4 | Material of calibrator | Stannum Bronze |
| 5 | Pressure rating(or pipe wall thickness) | According to the file you sent |
4. Vacuum Calibration and cooling Tank
| Item | Description | CS400 |
| (whole sealing water collecting pipeline)
Function: calibrate the outer diameter and cool ﹡ automatic water level control and water temperature intelligent display ﹡ electric cabinet with water-proof protection ﹡ forceful concentrated spraying water cooling with good cooling effect ﹡ vacuum pump and water pump adopts good product with durable steady working quality. ﹡ Perfect pipeline design with impurity filter device can keep nozzle unblock |
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| 1 | Length | 6000mm |
| 2 | Material of tank | stainless steel304 |
| 3 | Cooling Type | Water Spray-pouring cooling |
| 4 | Vacuum Pump power | / |
| 5 | Water Pump power | |
| 6 | Left and right position adjustment | Manual adjusting |
| 7 | back and forth movement | Moved by motor (cycloidal-pin wheel type) |
5. Water spray cooling tank
| Item | Description | |
| Function: calibrate the outer diameter and cool | ||
| 1 | Length | 6000mm |
| 2 | Material of tank | stainless steel |
| 3 | Cooling Type | Water Spray-pouring cooling |
| 4 | Water Pump power | 5.5kw×1pcs |
| 6 | Left and right position adjustment | Manual adjusting |
6. Automatic ink-jet printer (videojet brand)
| Item | Description | Unit | Remarks |
  |
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| Application：spray the words/ mark on the surface of PVC pipe | |||
| 1 | Printing Mode | Marks spraying | |
| 2 | Word Style | Imitating Computer Sprinkle Word Style | |
| 3 | Working Environment | Any | |
| 4 | Working temperature | 5-45℃ | |
| 5 | Working humidity | 30-90 %( non-condensing) | |
| 6 | Ink & Makeup | Unique hydraulic system design, lowest makeup consumption; | |
| 7 | Data Communication | Encoder connectorUSB connector
NPN/ PNP Product detector connector |
|
| 8 | Message Height | 1-20mm, characters could be bolded 9 times | |
| 9 | Printing Speed | Maximum Speed is 1666 characters per second (single line at the lattice of 5*5), equal to 255 meters per minute. | |
7. Four pedrails haul off machine
| Item | Description | ||
 Function:
Draw PVC pipe forward stably, the speed is synchronized with extruder speed. |
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| 1 | The quantity of Pedrail | Four | |
| 2 | Pedrail width | 80mm | |
| 3 | Pedrail available Length | 2200mm | |
| 4 | Max. Hauling Force | 30KN | |
| 5 | Pedrail Clamping and releasing control | Pneumatically control | |
| 6 | Hauling Motor Power | 5.5kw | |
| 7 | Hauling Speed | 3m/min(max) | |
| 9 | Speed Adjusting Mode | Variable frequency conversion（ABB/DELTA ） | |
| 10 | Axis Height | 1050mm±50mm | |
8. Automatic planetary cutting machine
| Item | Description | Unit | Remarks |
 ﹡PLC control、automatic meter counting cutting, Planetary cutting
﹡Pneumatic clamping and releasing, Pneumatic cutting return ﹡Saw blade adopts carbide blade ﹡With dust colleting device |
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| 1 | Cutting type | mm | Automatic cutting |
| 2 | Cutting diameter suitable range | mm | 110-400MM |
| 3 | Cutting motor power | Kw | 2.2 |
| 4 | Revolution motor Power | Kw | 1.5 |
| 5 | Fan motor power | Kw | 1.5 |
| 6 | Material of Cutting Saw | Alloy steel | |
| 7 | Clamping Mode | Pneumatically | |
| 8 | Cutting Control | PLC control | |
| 9 | Element of Electric System | mm | Schneider |
| 10 | Valve of Pneumatic system | From AIR TAC | |
No.3 PVC pipe belling/socketing machine110mm-400mm Full automatic
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