PVC foam board extrusion machine
Installation form Jiangyin Vertical installation Reducer Mechanism Unit The reducer absorbs Italian technology and adopts hard-toothed helical gear grinding technology. Gear material of the reducer: 20CrMnTi is quenched by carburizing and grinding, with a hardness of HRC58-62, and is processed by grinding. Distribution box material The distribution box material is 38CrMoALA nitriding and grinding, the shaft is made of 40Cr material, and the operation is stable. Gear material of distribution box Gear material is 20CrMoTi, which is precision machined, with forced lubrication and cooling unit. Cooling method Cooling gear oil through condenser string water Power transmission unit Coupling structure, smooth operation. Imported thrust bearing: high torque output Protective unit The protective cover is made of A3 steel, and the extruded heating cover is made of stainless steel plate. The frame structure adopts square tube welding, reinforced structure. The entire gearbox is a special reduction device with long life, low noise and low heat generation
Electrical control system
Inverter: Servo Inovance Governor
Contactor: Siemens contactor
The control panel consists of the power indicator light,
the main engine on-off switch, and the emergency stop button.
Low-voltage electrical appliances are all Siemens or Schneider products,
and the main air switch is Delixi product.
PVC foam board mould
With choke plug adjustment device: 4 pairs of die lips. The upper die lip is adjustable and the lower die lip is replaceable. Equipped with a die holder with adjustable die lift. Die lip with circulating heat transfer oil device, equipped with 2 mold temperature machines。
Effective width of die head: 1350mm
Runner method: Use hanger type runner
Product width: 1220mm Thickness of foam board products: 5-20mm
Mould material Made of high-quality alloy steel die steel forgings,
the inner runner surface is chrome-plated and polished.
Mold structure: The mold structure absorbs imported technology,
and the interior of the mold cavity is plated
with hard chrome and polished to a bright mirror surface.
Thickness adjustment: There are adjustable bolts on the die lip,
which can be adjusted when producing plates of different thicknesses
Heating form Heating is heated by stainless steel electric heating rod,
and the discharge is uniform and stable.
Mold trolley Bracket type, with walking wheels.
Material: Square tube steel plate welded reinforced structure
Adjustment method: screw adjustment Adjustable height: 100mm
Mold temperature machine (WKY) basic configuration and technical parameters
Model: WKY-3-18KW Power supply: 380V 50Hz
Heat transfer medium: heat transfer oil Control accuracy: ±1°C
Temperature control range: normal temperature -320°C
Pump power: 2.2KW Pump flow: 315L/min Pump head: 26m
Heating power: 18KW
Temperature control method: PLD automatic control Cooling method: indirect cooling
Dimensions: 1150*500*1130 (length.width.height)
Safety protection: motor overload, electric overheating, low pressure, insufficient medium, overtemperature alarm and other alarm indications
Cooling calibration table
The number of stereotypes: 4 pairs
Forming plate width: 600mm
Forming plate thickness: 90mm
Length of shaping plate: 1500mm
Treatment process: tempering + hard chrome plating + polishing
Forming plate cooling: water cooling, special design flow channel,
good cooling effect Setting plate lift: hydraulic control, separate lift control Upper template
adjustment method: fine adjustment
screw Lifting guide column Adjusting column
processing technology: quenching and tempering + hard chrome plating + polishing
The way the platform travels back and forth Electric
8 pairs hauling off machine
Rubber roller material: Nitrile rubber
Traction rubber roller: 8 groups of 16 rubber rollers
Cots hardness: Shore hardness 53-58 degrees
Control method: pneumatic pressing, independent control
Working width of rubber roller: 1400mm Rubber roller: φ230mm
Traction adopts frequency conversion speed regulation: Delta frequency converter Line
speed: 1-2.5m/min Motor power: 7.5kw Gear form Helical gear
Move forward and backward Move synchronously with the platform
4.6 cut the waste edge
Automatic cutter machine
Cutting method: Electric transverse cutting
Self-locking motor: 2.2kw Cutting plate thickness: 3-15mm
Cut sheet width: 1220 mm
Meter device: limit switch circuit control Advantages of length counting
The length is controlled by mechanical and pneumatic, and the length is accurate.
Vacuum cleaner is common to slitting
Automatic board lifting machine
SWP380 crusher
| Cutting method: Electric transversecutting Self-locking motor: 2.2kw Cutting plate thickness: 3-15mm
Cut sheet width: 1220 mm Meter device: limit switch circuit control Advantages of length counting The length is controlled by mechanical and pneumatic, and the length is accurate. Vacuum cleaner is common to slitting |
Pulvertizer
| Machine Type | MF600 |
| Rotating Knife Diameter | 600mm |
| Main Motor Power | AC45kw |
| Motor Manufacturer | Huajin |
| Fixed knife | 14pcs |
| Rotating Knife | 27pcs |
| Main Shaft Speed | 3800rmp |
| Cooling Method | Water cooling |
| Fan Power | AC5.5kw |
| Capacity | PVC:300-400KG/H |
| Powder Mesh | PVC:20-80mesh |
SRL-Z500/1000 mixer
| 1 | Model | / | SRL-Z500/1000 mixer group | |||
| Hot mixer | ||||||
| 1 | total volume of hot mixer | L | 500 | |||
| 2 | effective volume of hot mixer | L | 375 | |||
| 3 | material weight/batch | ㎏/batch | ≤160 |  |
||
| 4 | Output | ㎏/h | ≤800 | |||
| 5 | motor power | KW | AC75 | |||
| 6 | heating power | KW | 16 | |||
| 7 | Barral wall thickness | Mm | 8mm | |||
| 8 | Barrel bottom thickness | mm | 10mm | |||
| 9 | hot mixer rotating speed | r/min | 430/860 | |||
| 10 | Quantity of stirring blade | pcs | 3（1Cr18Ni9Ti） | |||
| 11 | mixing time | min/batch | 8-10 | |||
| Cocooling mixer | ||||||
| 1 | cooling mixer volume | L | 1000 | |||
| 2 | effective volume of cooling mixer | L | 650 | |||
| 3 | motor power | KW | AC15 | |||
| 4 | material of cooling mixer blade | / | ZG1Cr18Ni9Ti | |||
| 5 | Barral wall thickness | Mm | 8mm | |||
| 6 | Barrel bottom thickness | mm | 10mm | |||
| 7 | stirring blade rotating speed | r/m | 60 | |||
| 8 | lift control method | / | pneumatic | |||
| 9 | Cooling method | / | water cooling | |||
| 10 | cooling time | min/batch | 10-15 | |||
| 11 | Electrical components | Schneider or Siemens | ||||
| 12 | Inverter of hot mixer | Puchuan | ||||
| weight and dimension | ||||||
| 1 | Weight | Kg | 5800kg | |||
| 2 | Dimension | Mm | 5580*2700*3432mm | |||
| 3 | Dimension of the control panel | mm | 800*500*1800mm | |||
20HP air cooling chiller
| PARAMETERCONFIGURATION MODEL |
SYF-20 |
|
| Refrigerating capacity | Kw 50Hz/60Hz |
59.8 |
|
71.8 |
||
|
Power supply and electrical components （Schneider, France） |
380v 50HZ |
|
| Refrigerant （Eastern Mountain） |
Name |
R22 |
| The control mode |
Internalbalance expansion valve（Hongsen） |
|
| The compressor（Panasonic） |
Type |
Closed vortex type（10HP*2 sets） |
|
Power(Kw) |
18.12 |
|
|
The condenser （Shunyike） |
Type |
High efficiency copper clad aluminum fins +low noise external rotor fan |
|
Fan power and quantity |
0.6Kw*2 sets(Juwei) |
|
|
Cooling air volume(m³/h) |
13600(Model 600) |
|
|
The evaporator （Shunyike） |
Type |
Water tank coil type |
| Frozen water volume（m³/h） |
12.94 |
|
|
15.53 |
||
| Tank capacity（L） |
350(Stainless steel, external insulation) |
|
|
Water pump (Taiwan Yuanli) |
Power(Kw) |
1.5 |
|
Lift（m） |
18 |
|
| Flow rate（m³） |
21.6 |
|
| Pipe diameter interface |
DN50 |
|
| Security and protectio |
Compressor overheat protection, overcurrent protection, high and low pressure protection,overtemperature protection, phase sequence/phase protection, exhaust overheat protection. |
|
| Mechanical dimensions
(Surface spray) |
Long（mm） |
2100 |
| Width（mm） |
1000 |
|
| High（mm） |
1600 |
|
|
Input total power |
KW |
20 |
|
Mechanical weight |
KG |
750 |
Note:1.The refrigerating capacity is based on:freezing water inlet and outlet water temperature 7℃/12℃,cooling inlet and outlet wind temperature 30℃/35℃.
2.Scope of work:frozen water temperature range: 5℃to35℃;Freezing water inlet and outlet temperature difference: 3℃to8℃,The ambient temperature is not higher than 35℃.
Reserves the right to change the above parameters or dimensions without notice.
