PVC pipe production line
| PVC pipe production line1 set Double-Screw Extruder – SJSZ65/132
With INOVINCE SERVO motor , high top quality 1 set auto screw loader 1 set Mould for 50.63.75.90.110MM 1 set Mould for 125.140.160.200MM 1 set of Vacuum calibration cooling tank 1 set of three caterpillar haul off machine 1 set of Planetary cutting machine 1 set of Stacker |
| SHR300/600hot and cold mixer |
| Automatic PVC pipe belling machine with U type mould |
| SWP500 crusher with washing function to crusher PVC pipe from 20-250mm
22kw motor Moving knife 7 pcs, fix knife 2 pcs , output 400-500kg/h |
| PVC miller machine |
| ﹡Screw、barrel design and manufacturing absorb European advanced technology
﹡Screw and barrel material：38CrMoAlA，nitriding treated ﹡adopt original famous electric components with high steady running quality . Eg: RKC or Omron temperature controller, AC speed regulator、low-voltage breaker adopts Schneider or Siemens ﹡Gearbox adopt high torque, low noise, hard gear tooth face gear box ﹡Self protective system: current of motor overload automatic stop protection screw displacement automatic stop protection Lubrication oil starvation automatic alarm device Screw and barrel |
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| 1 | Screw Diameter | mm | ￠65/132 |
| 2 | Screw length | mm | 1430 |
| 3 | Material of Screw and Barrel | / | 38CrMoAlA Nitrogen Treatment |
| 4 | Depth of nitration case | mm | 0.4-0.7mm |
| 5 | Hardness of nitration | HV | 》940HV |
| 6 | Roughness of the surface | Ra | 0.4un |
| 7 | Hardness of double alloys | HRC | 55-62 |
| 8 | Depth of double alloys | mm | 》2 |
| 9 | Heating Power | KW | 24 |
| 10 | Barrel Heating | / | Casting Aluminum Heater |
| 11 | Barrel Cooling | / | Low noise blower cooling |
| Transmission case | |||
| 1 | Applicable standard | / | JB/T9050.1-1999 |
| 2 | Material of gear and shaft | / | Adopt high strength alloy, carburizing and quenching, grinding |
| 3 | Gear precision and hardness | / | 6grade, HRC 54-62 |
| 4 | Oil sealing | All sealing adopt good products | |
| 5 | Screw Safeguard | / | Automatic screw displacement alarm |
| Dosing feeding device
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| 1 | Type | / | Screw dosing feeder |
| 2 | Feeding motor power | KW | 1.5 |
| 3 | Feeding speed regulator | / | INOVINCE Brand inverter |
| Motor and electric system
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| 1 | Motor Power | KW | 37(INVOVINCE SERVO MOTOR) |
| 2 | Speed adjusting mode | / | Holip or other famous Frequency conversion adjusting |
| 3 | Max Output Capacity | Kg/h | 50-300kg |
| 4 | Vacuum exhaust system | / | by vacuum pump |
| 5 | Temperature Controller | / | Siemens/DELTA/OMRON |
| 6 | AC contactor | / | Siemens/DELTA/OMRON |
| 7 | Voltage | / | According to requirement |
| 8 | Extruder axis height | mm | 1000 |
2. Die head for PVC pipe from 50-200mm
| Item | Description | Remarks |
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| 2 | Material of the mould body | Steel 45#(superior mold steel) |
| 3 | Material of the inner parts in mould | 40Cr(superior mold steel) |
| 4 | Material of calibrator | Brass |
| 5 | Pipe wall thickness(Pressure rate) | As required |
3. VACCUM PUMP CALIBRATION TANK cooling tank
Vacuum Calibration and cooling Tank
| Item | Description | ZK-200 | |
| Function:
calibrate the outer diameter and cool |
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| 1 | Length | 6000mm | |
| 2 | Material of tank | stainless steel | |
| 3 | Cooling Type | Water Spray-pouring cooling | |
| 4 | Water Pump power | 4KW×2pcs | |
| 5 | Vacuum Pump power | 5.5KW×1pcs | |
| 6 | Left and right position adjustment | Manual adjusting | |
| 7 | back and forth movement | Moved by motor (cycloidal-pin wheel type) | |
4. Three caterpillar hauling off unit
Three claw Pedrials Hauling off Machine
| Item | Description | QY-200 |
| Function: Draw PVC pipe forward stably, the speed is synchronized with extruder speed. | ||
| 1 | The quantity of Pedrail | 3 |
| 2 | Pedrail width | 55mm |
| 3 | Pedrail available Length | 1900mm |
| 4 | Max. Hauling Force | 20KN |
| 5 | Pedrail Clamping and releasing Mode | Pneumatically Drive |
| 6 | Hauling Motor Power | 2.2KW |
| 7 | Hauling Speed | 0.5～5m/min |
| 8 | Driven and transmission | Central drive; cardan transmission |
| 9 | Speed Adjusting Mode | Variable frequency conversion |
| 10 | Axis Height | 1000mm |
5. Planet Cutting Machine
| Item | Description | CH-200 | |
| Function: Meter counting automatic cutting PVC pipe in fixed length. | |||
| 1 | Cutting mode | Automatic meter counting cutting | |
| 2 | Cutting motor power | 2.2kw | |
| 3 | Revolution motor Power | 1.5KW | |
| 4 | Blade cutting feed | Hydraulic feeding | |
| 5 | Dust collection | By air blower with 1.5kw | |
| 6 | Clamping and releasing Mode | Pneumatically | |
| 7 | Longitudinal return moving | By air cylinder pneumatically | |
| 8 | Saw material | Good quality Alloy steel | |
| 9 | Control ways | Siemens PLC control | |
| 10 | Inverter brand | Schneider brand | |
6. Stacker
| 1 | Model | SFL-200 |
| Application： Pile PVC pipes. | ||
| 2 | Material of guidance board | Stainless steel |
| 3 | Length | 6M |
| 4 | Discharging Method | Pneumatic discharge |
| 5 | Center Height | 1000mm |
| 6 | Height Adjusting | ±50mm |
| 7 | Weight | 480KG |
