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HDPE hollow wall winding pipe extrusion line

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Product Detail

Product Tags

(600,700,800,900,1000,1200,1400,1500,1600MM)

LARGE DIAMETER HOLLOW WALL SPRIAL PIPE LINE

D. EQUIPMENT

  1. hollow square stock SJ100X30 single screw extruder
  2. melt rubber SJ75X30 single screw extruder
  3. hollow square stock extruding die head
  4. SFZC hollow square stock vacuum forming water tank
  5. SFPC hollow square stock spray cooling water tank
  6. SRHJT-50 melt rubber welding die head
  7. CRFJ-1600 pipe winding forming machine
  8. SDQGJ-1600 pipe cutter
  9. SGXL-1600 unloading bracket
  10. temperature control system
 

1set

1set

1set

1set

2sets

1set

1set

1set

1set

1set

extrusion line1
extrusion line2

The extrusion line is mainly for producing large diameter hollow wall winding pipe. HDPE hollowness winding pipe has small masses and a low roughness coefficient, are widely used for sewerage systems, storm drains, treatment facilities and sanitation of the old pipeline, well and various sewage tanks are manufactured. Pipes with diameters from 200mm-3500mm and the stiffness classes SN 2,4,6,8,10,12,14,16. Pipe extrusion line first produces square pipes from HDPE, then with the help of a co-extruder and spiral molding machine, spirally wound onto the walls and subsequently welded together forming the pipe body. Pipe extrusion and winding system are separately controlled, can be used separately. The line energy saving, easy to transport and installation, the investment is lower, easy to maintain.

PE winding pipe making machine

extrusion line3

The extrusion line is designed with advantaged technology and several patented technologies of our company have been applied.High speed and excellent extrusion quality by adopting two sets of single screw extruder with high efficiency performance. Unique design of composite die-head for large diameter winding pipe processing with high production efficiency. High quality of winding pipe produced by adopting the unique winding process. Easy operation and high performance by adopting an advanced PLC control  system with touch LCD.

Mode

CS-800

CS-1200

CS-1600

CS-2400

CS-3600

Output(kg/h)

350

500

700

1100

1400

Pipe diameter(mm)

200-800

400-1200

800-1600

1200-2400

2000-3600

Production speed(m/h)

2-16

2-14

1-10

0.5-8

0.3-6

Installed power(kw)

180

250

300

400

500

extrusion line4
extrusion line5
extrusion line6

E. TECHNICAL PARAMETER OF EQUIPMENT

extrusion line7
extrusion line8
.Hollow square stock extruder  modelSJ100X301.1               type1.2     Center height1.3     Max output

2. screw

1.    diameter

2.    L/D

3.    material

4.    surface treatment

5.    depth of nitration

6.    rotate speed

3. machine barrel

3.1.    material

3.2.    surface treatment

3.3.    depth of nitration

3.4.    heating zone

3.5.    heating type

3.6.    heating power

3.7.    cooling type

3.8.    cooling power

4. positive gear box

4.1      material of box

4.2      gear type

4.3      gear material

4.4      axle

4.5      material of axle

4.6      lubrication system

5. main electric machine

5.1      type of electric machine

5.2      power of electric machine

5.3      rotate speed

5.4      timing

5.5      power

6. loading equipment

6.1      type

6.2      power

6.3      max convey ability

Single screw extruder1000mm600kg/h 

100mm

30

38CrMoAlA

nitrogen

0.50-0.70mm

0-140r/min

 

38CrMoAlA

nitrogen

0.50-0.70mm

6

Ceramic heating collar

56kw

Blower cooling

0.25kwX6

 

HT200

Bevel wheel

20CrMnTi, carburation,quenching

imported

40Cr

Pressure lubrication

 

AC motor

90kw

1500 r/min

1set (ABB)

3p*380V*50HZ

 

Vacuum loading automatically

2.2kw

1000kg/h

&nbsp:

II. melt rubber extruder  typeSJ75X30extrusion line91.main motor1.1 type

1.2 center height

1.3 max output

2. screw

2.1 diameter

2.2 L/D

2.3 material

2.4 surface treatment

2.5 depth of nitration

2.6 rotate speed

3. machine barrel

3.1 material

3.2 surface treatment

3.3 depth of nitration

3.4 heating zone

3.5 heating type

3.6 heating power

3.7 cooling type

3.8 cooling power

4. positive gear box

4.1 material of box

4.2 gear type

4.3 gear material

4.4 axle

4.5 material of axle

4.6 lubrication system

5.  main motor

5.1 type of electric machine

5.2 power of electric machine

5.3 rotate speed

5.4 timing

5.5 power

6. loading equipment

6.1 type

6.2 power

6.3 max convey ability

(treated by preventing from marine corrosion)extrusion line10
Single screw extruder1000mm220kg/h

 

75mm

30

38CrMoAlA

nitrogen

0.50-0.70mm

0-140r/min

 

38CrMoAlA

nitrogen

0.50-0.70mm

5

Ceramic heating collar

25kw

Blower cooling

0.25kwX5

 

HT200

Bevel wheel

20CrMnTi, carburation,queching

imported

40Cr

pressure

 

AC MOTOR

55kw

1500 r/min

1set (ABB)

3p*380V*50HZ

 

Vacuum loading automatically

1.5kw

800kg/h

. hollow square stock extruding die headextrusion line11

  1. hollow square stock sectional dimension:
  2. material of die head
  3. structure
  4. heating type of die head
  5. heating power of die head
extrusion line12(thickness8.5mm)outline dimension105mmX105mm3Cr17Helix incoming

Stain steel heating collar

15KW

IV. SFZC hollow square stock vacuum forming water tank

extrusion line13

  1. amount
  2. length of water tank
  3. material of water tank
  4. nuzzle amount
  5. amount of vacuum pump
  6. power of vacuum pump
  7. amount of water pump
  8. power of water pump
  9. shuttle distance
  10.  power of shuttle distance
  11.  moving distance from right to left
  12.  standard extruding height
  13.  length
  14.  width
  15. weight
1set6000mm

Stain steel

164pcs

1

4kw

1

4kw

+ 500mm

0.75KW

+ 50mm

1200mm

6250mm

780mm

~1600kG

 

 

 

 

 

V.SFPC hollow square stock spray water tank

extrusion line14

  1. amount
  2. type
  3. length of water tank
  4. material of water tank
  5. amount of water pump
  6. power of water pump
  7. nuzzle amount
  8. extruding standard height
  9. length
  10. width
  11. weight
2setSpray cooling

6000mm

Stain steel

1

3kw

124pcs

1100mm

6250mm

780mm

~1200kg

VI. SRHJT-50 melt rubber welding die head

  1. amount
  2. diameter of neck ring mold
  3. structure
  4. material
  5. heating power
1set

20mm

Center incoming stock

3Cr17

6KW

VII. CRFJ-1600 pipe winding forming machine

extrusion line15

1.max inner diameter

2. model of positive gear box

3. hot wind power

4. frequency controller

5. total

6. traction

7. outline dimension

extrusion line16
2000mmX15

3kw

ABB

22KW

200KN

3500mmx3000mmx3600mm

. SDQGJ-1600 pipe cutting machine

  1. diameter of saw bit
  2. diameter of cutting
  3. cutting power
  4. moving distance of steelwork
350mm

2000mm

3KW

600mm

.SGXL-1600 unloading bracket

  1. unloading type
  2. length
Pneumatic unloading

6000mm

X. Temperature control system

  1. apparatus element
  2. temperature control system
  3. timing system
SIEMENS

RKC

ABB

. provide free spare parts with machine 2 years consumption

model

Spare parts

amount

remarks

SJ100X30

SJ75X30

Machine barrel thermoelectric pair

6 pcs

Power off protection

6 pcs

AC contactor

6 pcs

Middle contactor

6pcs

button

6pcs

Option switch

6pcs

Stain steel heating collar

3set

controller

3pcs

RKC、FUJI

O type ring

3set

Gear axle oiltight

6 pcs

Temperature controller

6 pcs

Electric carbon brush

3sets

Cross screw driver

2pcs

Straight screw driver

2pcs

General utility wrench

2pcs

Inner hexagon spanner

2sets

Selected by mold

vacuum(spray)sizing water tank

100

nilometer

12pcs

slirubber

6㎡

Sealing spare parts

50~60m

Single nuzzle

100pcs

Power off protection

8pcs

AC contactor

8pcs

Middle contactor

8pcs

Electromagnetic value

6pcs

Forming machine

2000

Roller axle

20 pcs

axle

30 pcs

Cutting device

105

Saw bit

6pcs

Electromagnetic value

6pcs

Electromagnetic switch

3 pcs

Air tube

50m

Soft tube

15m

throat bone

10pcs

Square pipe die head

Thermoelectric pair

3pcs

Stain steel heating collar

2set

High strength screw

30pcs

extrusion line17 extrusion line18


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